Alexander, Author at DIY Caravans https://www.diycaravans.com.au/author/diycaravans/ The RV and Caravan Build Specialists Thu, 28 May 2026 02:00:25 +0000 en-AU hourly 1 https://www.diycaravans.com.au/wp-content/uploads/2016/04/cropped-logo-32x32.jpg Alexander, Author at DIY Caravans https://www.diycaravans.com.au/author/diycaravans/ 32 32 230467054 Lightweight Caravan Cabinet Materials & Finishes Explained https://www.diycaravans.com.au/lightweight-caravan-cabinet-materials-finishes-explained/ Thu, 28 May 2026 02:00:25 +0000 https://www.diycaravans.com.au/?p=75464 Best Materials, Colours & Lightweight Panels for Caravan and RV Builds Many DIY caravan and RV builders spend a lot of time planning layouts, appliances and storage. However, the cabinet materials and finishes you choose can also make a major difference to the final result. Weight, durability, moisture resistance, surface finish and overall appearance all […]

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Best Materials, Colours & Lightweight Panels for Caravan and RV Builds

Many DIY caravan and RV builders spend a lot of time planning layouts, appliances and storage. However, the cabinet materials and finishes you choose can also make a major difference to the final result.

Weight, durability, moisture resistance, surface finish and overall appearance all play an important role in caravan cabinetry.

This guide explains:

  • Lightweight caravan cabinet materials
  • Gloss, matte and woodgrain finishes
  • Moisture resistant lightweight plywood panels
  • Cabinet carcass materials
  • Edge finishing options
  • Popular caravan cabinet colours
  • Weight and durability considerations
  • What works best for DIY caravan builds

Why Lightweight Cabinet Materials Matter

Caravan StyleLite Graphite TruGloss cabinetry
Caravan StyleLite Graphite TruGloss cabinetry

Weight is one of the most important considerations in caravan and RV design.

Heavy cabinetry increases total vehicle weight and can reduce payload capacity. Lightweight cabinetry helps improve towing performance while still providing strength and durability.

Modern caravan cabinet panels are specifically designed to:

  • Reduce overall build weight
  • Maintain rigidity and strength
  • Resist moisture and humidity
  • Provide premium interior finishes
  • Improve long-term durability

Many modern caravan manufacturers now use lightweight plywood panels combined with premium decorative surfaces.


Common Caravan Cabinet Panel Types

Understanding Caravan Cabinet Materials & Finishes
Understanding Caravan Cabinet Materials & Finishes

Lightweight Plywood Panels

Lightweight plywood panels are commonly used throughout caravan and RV interiors.

These panels are typically moisture resistant and designed to provide a balance between:

  • Low weight
  • High strength
  • Easy fabrication
  • Long-term durability

Common applications include:

  • Cabinet carcasses
  • Drawer systems
  • Vanity cabinets
  • Face panels
  • Furniture components
  • Floating shelves

According to the EGR Decor caravan cabinetry guide, lightweight plywood panels are specifically designed for caravan and RV applications where weight reduction is important.


Gloss vs Matte Caravan Cabinet Finishes

A bedroom featuring StyleLite Slate TruMatte & Silver TruGloss cabinetry
A bedroom featuring StyleLite Slate TruMatte & Silver TruGloss cabinetry

TruGloss Style Finishes

Gloss finishes create a modern and premium appearance.

Advantages include:

  • Reflective luxury finish
  • Brightens small interiors
  • Easy to clean
  • Smooth surface appearance
  • Popular in modern caravan builds

Some gloss finishes also allow polishing and refinishing over time.

High gloss cabinetry is commonly used in:

  • Premium caravans
  • Modern campervans
  • Luxury motorhomes
  • Compact interiors requiring a brighter feel

TruMatte Style Finishes

StyleLite Slate TruMatte & Silver TruGloss cabinetry - colour matched edge
StyleLite Slate TruMatte & Silver TruGloss cabinetry – colour matched edge

Matte finishes have become increasingly popular in modern caravan interiors.

Advantages include:

  • Soft modern appearance
  • Reduced fingerprints
  • Better scratch resistance
  • Contemporary architectural look
  • Less reflective under lighting

The EGR Decor guide notes that matte surfaces are designed with anti-fingerprint performance and enhanced scratch resistance.

Popular matte colours often include:

  • Charcoal
  • Graphite
  • Ash
  • Dove
  • Carbon
  • Rainforest

Woodgrain Caravan Cabinet Finishes

TruNatur Woodgrain Colour Range
TruNatur Woodgrain Colour Range

Woodgrain finishes provide a warmer and more natural interior feel.

Modern polymer veneer finishes are designed to imitate real timber while maintaining lower weight and improved durability.

Common woodgrain options include:

  • Natural Oak
  • Coastal Ash
  • Walnut
  • Blackbutt
  • Spotted Gum
  • Weathered Oak

These finishes are popular in:

  • Off-grid caravans
  • Touring builds
  • Campervan conversions
  • Premium DIY fit-outs

The EGR Decor brochure also notes that many polymer veneer surfaces include nano-coated protection for improved resistance to scratches, stains and chemicals.


Best Lightweight Caravan Cabinet Materials for DIY Builds

The cabinet carcass forms the structural framework behind the visible cabinet doors and face panels.

Common caravan carcass materials include:

  • PVC lightweight panels
  • Laminate lightweight plywood
  • ABS-faced lightweight panels

Each option offers different benefits.

PVC Lightweight Panels

  • Very lightweight
  • Economical option
  • Common for caravan cabinetry
  • Easy to fabricate

Laminate Lightweight Panels

  • Highly rigid
  • Durable surface
  • Good structural stability

ABS Lightweight Panels

  • Premium appearance
  • Strong and rigid
  • Improved fabrication performance

Edge Tape

SizeThicknessSideFaceWeightFinishedApplications
23mm x 50m
23mm x 100m
1mmABS CappedMatched ColourFinishing and protecting exposed panel edges in cabinetry and doors

Plywood MR Lightweight Carcass

SizeThicknessSideFaceWeightFinishedApplications
2400 x 1200mm13mmDoublePVC6kg/m²Textured MatteCabinet carcass, support base frames, kickboards, drawer panels
16mmDoublePVC7.5kg/m²
16mmDoubleLaminate7.5kg/m²

StyleLite Plywood MR Lightweight Carcass

SizeThicknessSideFaceWeightFinishedApplications
2400 x 1200mm14mmDoubleABS6.5kg/m²Textured MatteCabinet carcass, support base frames, kickboards, drawer panels
17mmDoubleABS8kg/m²

StyleLite Plywood MR Lightweight

SizeThicknessSideFaceWeightFinishedApplications
2400 x 1200mm14mmSingleAcrylic / ABS6.5kg/m²Ultra Gloss & MatteCabinet doors, face panels, drawer fronts
14mmDoubleAcrylic6.5kg/m²
17mmSingleAcrylic / ABS8kg/m²
17mmDoubleAcrylic8kg/m²

TruNatur Plywood MR Lightweight

SizeThicknessSideFaceWeightFinishedApplications
2400 x 1200mm17mmDoublePolymer Veneer8kg/m²Natural WoodgrainCabinet doors, drawer fronts, face panels, floating shelves

Edge Finishing for Caravan Cabinets

Edge finishing is an important part of professional caravan cabinetry.

Quality edge banding helps:

  • Protect exposed panel edges
  • Improve moisture resistance
  • Create a cleaner appearance
  • Match cabinet colours and finishes

Colour matched edge banding is commonly available for gloss, matte and woodgrain finishes.


Colour sample board showing_1

Popular caravan cabinet colours continue to evolve toward lighter and more modern tones.

Current popular combinations include:

  • White and timber combinations
  • Charcoal matte cabinetry
  • Graphite gloss finishes
  • Ash and oak woodgrain combinations
  • Soft neutral matte colours

Lighter interiors often help smaller caravan spaces feel larger and brighter.

Meanwhile, darker matte finishes can create a modern premium appearance.

Colour sample board showing_2

Moisture Resistance & Durability

Caravan interiors experience constant movement, vibration, heat and humidity.

This means cabinet materials should offer:

  • Moisture resistance
  • Scratch resistance
  • UV stability
  • Impact resistance
  • Long-term dimensional stability

Many lightweight caravan cabinetry panels now use moisture resistant plywood cores combined with advanced decorative surfaces. The EGR Decor documentation also notes that some finishes include UV protection and antibacterial properties.


Choosing the Best Finish for Your Caravan Build

The best cabinet finish depends on your project style and priorities.

Gloss Finishes

Best for:

  • Modern interiors
  • Bright open feel
  • Premium appearance
  • Easy cleaning

Matte Finishes

Best for:

  • Contemporary builds
  • Reduced fingerprints
  • Soft modern appearance
  • Scratch resistance

Woodgrain Finishes

Best for:

  • Warm natural interiors
  • Touring caravans
  • Off-grid camper builds
  • Residential-style fit-outs

DIY Caravan Cabinet Ordering Tips

Planning cabinet dimensions and layout before ordering caravan cabinetry

Before ordering lightweight caravan cabinet materials, it helps to prepare:

  • Overall dimensions
  • Cabinet layout
  • Appliance locations
  • Fridge sizes
  • Wall and roof curves
  • Door swing clearances
  • Drawer positions
  • Finish preferences
  • Edge finish requirements

Planning these details early can help avoid costly changes later.



Frequently Asked Questions

What is the best material for caravan cabinets?

Lightweight moisture resistant plywood is one of the most common materials used for caravan cabinetry due to its balance of strength, durability and reduced weight.

Are matte caravan cabinets better than gloss?

Both have advantages. Matte finishes reduce fingerprints and scratches, while gloss finishes create a brighter premium appearance.

What is the lightest caravan cabinet material?

PVC lightweight caravan panels are generally among the lightest options commonly used.

Are woodgrain caravan cabinets real timber?

Many modern caravan cabinetry systems use lightweight polymer veneer finishes designed to replicate real timber while reducing weight.

Are lightweight caravan cabinet panels moisture resistant?

Most caravan cabinetry panels are specifically designed for moisture resistance and RV applications.


Final Thoughts

Modern caravan cabinet materials offer a huge improvement over older heavy cabinetry systems.

Today’s lightweight caravan panels combine:

  • Lower weight
  • Improved durability
  • Premium finishes
  • Better moisture resistance
  • Modern interior styling

Whether you prefer gloss, matte or woodgrain finishes, choosing the correct lightweight cabinetry materials can make a major difference to the overall quality and feel of your caravan or RV build.

Premium Decorative Panel Solutions

Download PDF Guide

Download the full lightweight caravan cabinet materials and specifications guide here:

Caravan Cabinet Materials & Specifications PDF

Learn more about decorative caravan cabinet surfaces and materials on the EGR Decor website .

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Custom Caravan & RV Water Tanks – How the Ordering Process Works https://www.diycaravans.com.au/custom-caravan-rv-water-tanks-how-the-ordering-process-works/ Thu, 21 May 2026 04:15:09 +0000 https://www.diycaravans.com.au/?p=75341 Many caravan and RV projects require a custom water tank due to limited space, unusual layouts or specific installation requirements. This guide explains the difference between standard and custom tanks, how the ordering process works, and what information is required before production. Standard Tank or Custom Tank? In many cases however, a standard tank may […]

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Many caravan and RV projects require a custom water tank due to limited space, unusual layouts or specific installation requirements. This guide explains the difference between standard and custom tanks, how the ordering process works, and what information is required before production.


Standard Tank or Custom Tank?

In many cases however, a standard tank may already suit your project and reduce overall cost. However, some caravan and RV builds require a completely custom solution.

Standard Tanks

• Lower cost
• Faster and simpler ordering process
• Predefined sizes and capacities
• Suitable for many common caravan layouts

Standard Caravan & RV Water Tanks

Custom Tanks

• Fully customised dimensions
• Suitable for unusual or restricted spaces
• Allows maximum water capacity
• Ideal for wheel arches, angled walls or underbody spaces

Custom Made Caravan & RV Tanks


Why Many Caravan Builds Require Custom Tanks

Every caravan and RV layout is different. Custom tanks are often required to maximise water storage while working around chassis rails, wheel arches and limited installation space.

  • Underbody installations
  • Wheel arch clearance
  • Angled or stepped tank designs
  • Grey water systems
  • Black water applications
  • Maximising water capacity
Custom Caravan & RV Water Tanks Real installation example

Features of Our Custom Caravan & RV Tanks

  • Made from food grade 10mm polypropylene
  • Folded and welded construction
  • BPA free and UV stable
  • Lightweight and highly impact resistant
  • Internal baffles generally spaced at 350–450mm centres
  • Pressure tested to 21 KPa
  • Fittings can be located almost anywhere on the tank
  • Suitable for fresh, grey and black water applications
  • 5 year manufacturer’s warranty
  • Proudly made in Queensland
Features of Our Custom Caravan & RV Tanks

How the Custom Tank Ordering Process Works

  1. Enter your approximate tank dimensions directly on the product page and submit your request through checkout.
  2. Freight cost will then be confirmed separately based on your delivery location.
  3. Once you are happy with the total cost, please send a final drawing showing:
    • Tank dimensions
    • Tank shape
    • Inlet, outlet and breather positions
    • Fitting sizes
  4. After all details are confirmed, production begins.

Important:
Production only starts once the final drawing and fitting details have been approved.


What Should Be Included in Your Drawing?

The final drawing should include:

  • Overall dimensions
  • Tank shape
  • Inlet locations
  • Outlet locations
  • Breather positions
  • Fitting sizes
  • Mounting restrictions
  • Special shapes or cut-outs
Custom Caravan & RV Water Tanks What Should Be Included in Your Drawing

Lead Times

Custom tanks are made to order.

Typical lead time is approximately 3–4 weeks. During busy periods, this may be slightly longer.


Important Installation Tips

• Always use pink thread tape on BSP fittings
• Do not rely on O-rings alone for sealing
• Use flexible hose connections instead of rigid plumbing
• Ensure adequate support under the tank

Incorrect installation may cause leaks and void warranty claims.


Can a Standard Tank Still Work?

Many customers initially enquire about a custom tank but later find that a standard size already suits their project.

• Standard tanks are often more cost effective
• Faster process compared to fully custom tanks
• Large range of standard sizes available
• Freight quoted separately after checkout
• Fittings can still be customised to suit the installation


Need Help Choosing a Tank?

If you are unsure whether a standard or custom tank is best for your project, feel free to contact us.


Frequently Asked Questions

Can fittings be placed anywhere on the tank?

Yes, inlet, outlet and breather positions can usually be customised to suit your installation.

Can custom tanks be used for grey water?

Yes, they are suitable for fresh, grey and black water applications.

What drawing is required?

A simple sketch with dimensions and fitting locations is usually sufficient.

Customers should always ensure their caravan or RV plumbing installation complies with applicable Australian regulations and safety requirements. Learn more

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Custom Caravan Cabinets Explained – Materials, Finishes and How to Order https://www.diycaravans.com.au/custom-caravan-cabinets-explained-materials-finishes-and-how-to-order/ Thu, 16 Apr 2026 04:25:49 +0000 https://www.diycaravans.com.au/?p=73680 Custom flat pack caravan cabinets are one of the most flexible and practical solutions for DIY caravan builds, van conversions and motorhome fit-outs. Instead of relying on standard sizes, cabinets are manufactured based on your exact measurements, layout and finish preferences. We supply caravan cabinets for DIY builders across Australia and see a wide range […]

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Custom flat pack caravan cabinets are one of the most flexible and practical solutions for DIY caravan builds, van conversions and motorhome fit-outs. Instead of relying on standard sizes, cabinets are manufactured based on your exact measurements, layout and finish preferences.

We supply caravan cabinets for DIY builders across Australia and see a wide range of layouts, materials and design requirements. Based on real customer builds, most projects fall into the following material and price ranges.

Quick Answer: How custom caravan cabinets work

Flat pack caravan cabinets are custom-made based on your measurements. You provide a sketch or dimensions, choose materials and finishes, and receive a tailored quote including lead time and delivery options.


Why flat-pack caravan cabinets are the best option

Flat pack cabinets are ideal for caravan builds because they are easier to transport, more cost-effective and flexible to install. They allow you to build your layout exactly how you want it while keeping weight and freight costs manageable.


Caravan Cabinet Materials Explained

Common cabinet materials

  • Melamine – cost-effective, durable and the most commonly used material for caravan cabinets due to its balance between price and performance.
  • Plywood – lighter and structurally stronger, making it ideal for weight-sensitive builds, but typically around 30% more expensive.
  • Acrylic / Vinyl – premium finish, often used for modern high-gloss cabinet designs with a clean and contemporary look.
  • PVC – water-resistant and ideal for areas exposed to moisture, such as near sinks or bathrooms.
  • Veneer – natural timber look with a premium finish, suitable for customers wanting a more traditional or high-end appearance.
  • Painted – high-end custom finish with a smooth surface, typically more expensive and often used in premium builds.
Material comparison Melamine Composite vs Plywood

Colours and Finishes

Colours are virtually unlimited depending on supplier ranges. Common brands include Laminex, Polytec, Formica, Egger and StyleLite. From standard white to woodgrain or solid colours, most finishes can be matched to your design.

Caravan Cabinets Colours and Finishes selection options

Edge Finishes and Durability

Edge finishes protect cabinet panels from moisture and wear. In caravan applications, durability is important due to movement and vibration during travel.


What affects the price of caravan cabinets

The final price depends on several key factors:

  • Material selection (biggest cost factor)
  • Cabinet size and quantity
  • Complexity of the design
  • Finish and edging options
  • Hardware requirements

As a general guide, plywood builds are typically around 30% more expensive than melamine-based cabinetry.


Typical Price Guide for Custom Caravan Cabinets

As a general guide, custom caravan cabinet pricing depends on size, materials and overall build complexity.

Based on typical DIY caravan projects, most cabinet builds fall into the following ranges:

  • Small cabinet setups: $1,500 – $2,500
  • Medium kitchen layouts: $2,500 – $4,500
  • Larger or more complex builds: $4,000+

Final pricing will vary depending on material selection, finishes, hardware requirements and delivery location.

If you already have a budget in mind, include it in your quote request so we can design accordingly.


How much do caravan cabinets weigh?

Weight is an important factor in any caravan build. Lighter materials like plywood or specialised lightweight boards can reduce overall vehicle load, while heavier materials may impact towing performance.

Cabinet weight becomes especially important when combined with water tanks, appliances and storage. In many builds, cabinetry contributes a significant portion of the total interior weight.


How to plan your caravan cabinets properly

Before requesting a quote, it is important to plan your layout carefully. Key details include:

  • Overall width, height and depth
  • Appliance locations (fridge, sink, cooktop)
  • Door openings and access
  • Number of drawers and shelves
  • Weight distribution

Pro Tip:

If you’re unsure about your layout, start with a simple sketch and list your appliances first. This makes it much easier to design cabinets around real-world usage rather than guessing dimensions.

How to plan your caravan cabinets properly

What to include in your quote request

To receive an accurate quote, include the following:

  • A sketch or drawing (hand-drawn is fine)
  • Measurements for each unit
  • Preferred material or finish
  • Appliance specifications
  • Your budget range (optional but helpful)

If you already have a rough idea of your layout, you can request a custom quote here:

Request a Custom Cabinet Quote


Can I install caravan cabinets myself?

Yes. Flat pack cabinets are designed for DIY installation. With basic tools and careful planning, most builders can assemble and install cabinets themselves.


What tools do I need to assemble flat-pack cabinets?

Typical tools required include:

  • Drill or driver
  • Screwdrivers
  • Measuring tape
  • Level
  • Clamps (recommended)

Which materials are best for wet areas?

For areas exposed to moisture, such as near sinks or showers, PVC or moisture-resistant boards are recommended. These materials provide better long-term durability compared to standard cabinetry.


Handles, hardware and locks

Handles and locking hardware are usually not included by default, as preferences vary widely. Caravan-specific locks are important to prevent doors and drawers from opening while travelling.

Customers often choose hardware separately to match their design and requirements.


Can cabinets be modified later?

Yes, but it depends on the design. Custom cabinets are built to your specifications, so future modifications may require adjustments or additional parts. Planning ahead is always recommended.


Delivery and pickup options

Cabinets are typically supplied for pickup. Delivery can be arranged via freight carriers such as FedEx.

For most orders, depot delivery is recommended as residential delivery can be significantly more expensive and may require forklift access.

Caravan Cabinets Delivery and pickup options

Lead times

Typical lead times are around 3 to 5 weeks depending on complexity, materials and supplier availability.


Common mistakes to avoid

  • Incorrect measurements
  • Not allowing space for appliances
  • Choosing unsuitable materials
  • Ignoring weight considerations
  • Poor layout planning

Summary

Custom caravan cabinets offer flexibility, efficiency and a tailored solution for any build. By understanding materials, finishes and the ordering process, you can design a setup that fits your needs, budget and vehicle requirements.

The post Custom Caravan Cabinets Explained – Materials, Finishes and How to Order appeared first on DIY Caravans.

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Caravan Towing Safety in Queensland – VANSafe Workshops and Caravan Weighing Education https://www.diycaravans.com.au/caravan-towing-safety-queensland/ Wed, 11 Mar 2026 01:43:57 +0000 https://www.diycaravans.com.au/?p=73203 Caravan safety education continues to expand across Queensland as the VANSafe program builds momentum with new workshops, towing masterclasses and community events. The initiative focuses on practical guidance for caravan owners, helping travellers better understand vehicle matching, caravan weights and safe towing practices. As more Australians take to the road with caravans and RVs, the […]

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Caravan safety education continues to expand across Queensland as the VANSafe program builds momentum with new workshops, towing masterclasses and community events. The initiative focuses on practical guidance for caravan owners, helping travellers better understand vehicle matching, caravan weights and safe towing practices.

As more Australians take to the road with caravans and RVs, the need for clear and practical caravan towing safety information has never been greater. Programs like VANSafe aim to close the knowledge gap by giving travellers real-world education on how their caravan setup performs on the road.


Why Caravan Towing Safety Education Matters

Caravan towing safety programs like VANSafe help travellers understand vehicle towing limits, caravan weights and safe loading practices. These workshops include practical caravan weighing sessions and towing masterclasses designed to improve road safety and help caravan owners stay compliant with Australian towing regulations.


What is VANSafe?

VANSafe is a caravan safety education initiative supported by the Caravan Trade & Industries Association of Queensland (CTIAQ). The program focuses on helping travellers understand how to tow safely, how caravan weights work and how to ensure their vehicle and caravan combination stays within legal towing limits.

Rather than just presenting theory, VANSafe workshops focus on practical demonstrations, caravan weighing and real-world towing scenarios. This approach allows caravan owners to see how their setup performs when fully loaded for travel.


What is Caravan Weighing?

Caravan weighing is the process of measuring the total loaded weight of a caravan and its tow ball weight to ensure the setup remains within legal towing limits.

Many caravans gain significant weight once water tanks, camping gear and accessories are added. Caravan weighing helps travellers understand their true travelling weight and confirm that their vehicle and caravan combination remains safe and compliant.


Upcoming VANSafe Workshops and Events

VANSafe activity continues to grow across Queensland with several upcoming events aimed at improving caravan towing safety education.

Gympie Caravan Weighing Workshop

A VANSafe workshop in Gympie will include weighing 27 caravan combinations, followed by a Masterclass session covering key topics such as caravan weights, loading practices, vehicle matching and everyday towing safety.

These sessions consistently highlight how much travellers value clear, practical guidance when it comes to understanding their caravan setup and travelling safely on Queensland roads.

VANSafe Road Ready Rally – Townsville

Planning is also well underway for the first VANSafe Road Ready Rally in Townsville from 17 to 19 April 2026 at the Townsville Eco Resort. The event has already sold out and will expand the traditional VANSafe workshop model into a full weekend experience.

The rally will combine technical talks, caravan weighing, safety education sessions and social activities for RV owners. This allows travellers to learn more about caravan towing safety while connecting with others in the caravan community.

Alongside the event, VANSafe will also run a supporting media campaign promoting key road safety messages and encouraging travellers to seek compliant advice, products and services from local industry professionals.


Common Caravan Towing Mistakes

One of the most common issues identified at caravan weighing events is that many setups are heavier than expected once fully loaded for travel.

Typical caravan towing mistakes include:

• Underestimating the weight of water tanks and camping gear
• Incorrect tow ball weight
• Overloading rear storage compartments
• Exceeding vehicle towing limits
• Poor weight distribution across the caravan

Even experienced travellers can unintentionally exceed recommended limits if they have never had their caravan weighed with a full travel load.

Practical education through caravan weighing demonstrations and towing masterclasses helps travellers better understand these factors and adjust their setup if required.


Looking Ahead

The VANSafe program will continue appearing at major industry events and community programs throughout 2026. This includes Masterclass sessions at the Let’s Go Queensland Caravan & Camping Supershow and additional regional engagements across the state.

At the same time, discussions are progressing with Queensland’s Department of Transport and Main Roads to develop a structured recreational towing education program aimed at improving knowledge among new caravan owners.

Programs like VANSafe highlight the importance of understanding caravan setups, vehicle towing limits and safe loading practices before heading out on the road.


Summary

Understanding caravan weights, tow ball weight and vehicle towing limits is essential for safe travel. Caravan towing safety programs like VANSafe provide practical education that helps travellers understand their setup, stay compliant with Australian regulations and tow with greater confidence on the road.

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HVRAS Ends 30 June 2026, What Caravan and Trailer Builders Need to Know https://www.diycaravans.com.au/hvras-ends-30-june-2026-what-caravan-and-trailer-builders-need-to-know/ Tue, 10 Feb 2026 06:28:06 +0000 https://www.diycaravans.com.au/?p=67134 The Queensland Department of Transport and Main Roads (TMR) has confirmed that theHeavy Vehicle Registration Assessment Scheme (HVRAS) will end on 30 June 2026.For many caravan and trailer businesses, as well as DIY builders working on custom projects,this is a small but important compliance update worth noting. This update is relevant for caravan builders, trailer […]

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The Queensland Department of Transport and Main Roads (TMR) has confirmed that the
Heavy Vehicle Registration Assessment Scheme (HVRAS) will end on 30 June 2026.
For many caravan and trailer businesses, as well as DIY builders working on custom projects,
this is a small but important compliance update worth noting.

This update is relevant for caravan builders, trailer manufacturers, and DIY caravan projects requiring engineering compliance in Queensland.


What is HVRAS?

HVRAS is a registration assessment scheme that has been used to support certain heavy vehicle
registration and modification assessment processes. In practical terms, it has been part of the broader
framework that helps ensure modified or custom-built heavy vehicles meet required standards.


Why is the scheme being removed?

TMR has advised the scheme is being removed because it duplicates other existing schemes and processes.
This follows consultation undertaken in 2023, and TMR has confirmed the end date and transition arrangements.


Key dates and what changes

  • No new HVRAS applications will be accepted from 1 April 2026
  • HVRAS training will also cease from 1 April 2026
  • If your current HVRAS approval expires before 30 June 2026, no renewal is required
  • All existing HVRAS approvals will be automatically extended to 30 June 2026
  • From 1 July 2026, all HVRAS approvals will be invalid

What does this mean for caravan and trailer builders?

For most builders, the key point is that engineering and compliance requirements do not disappear.
Instead, the pathway changes. From 1 July 2026, any work that previously relied on HVRAS will need to be
handled through the remaining standard processes and schemes already in place.


This may be relevant if you are involved in:

  • custom chassis builds and heavy duty trailers
  • major suspension or braking upgrades
  • structural changes to a caravan or trailer frame
  • custom builds that must be registered and engineered

Practical advice for DIY builds and custom projects

If you are planning a build or modification that may require engineering sign off,
it makes sense to clarify your compliance pathway early, especially if your project timeline runs into mid 2026.
That way you can avoid surprises if you were expecting HVRAS as part of the process.


Where to get official clarification

TMR has advised for further information: Heavy Vehicle Registration Assessment Scheme (HVRAS)


Summary

HVRAS is ending on 30 June 2026 and no new applications will be accepted from 1 April 2026.
If you are a caravan or trailer builder or working on a custom project, it is worth confirming your compliance pathway early,
so your project stays on track and remains registration ready.

More Compliance Information here

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Cruisemaster Bulletin: Why Chassis Coating Can Affect Suspension Safety https://www.diycaravans.com.au/cruisemaster-bulletin-why-chassis-coating-can-affect-suspension-safety/ Thu, 23 Oct 2025 04:59:08 +0000 https://www.diycaravans.com.au/?p=64940 When fitting a new suspension system, the surface condition of your chassis is more critical than many realise. Cruisemaster has issued a new Technical Bulletin (TB080) warning about the risks of applying suspension over thick coatings such as Raptor, galvanising or polyurethane finishes. What the Cruisemaster bulletin says The new Cruisemaster Technical Bulletin TB080 highlights […]

The post Cruisemaster Bulletin: Why Chassis Coating Can Affect Suspension Safety appeared first on DIY Caravans.

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When fitting a new suspension system, the surface condition of your chassis is more critical than many realise. Cruisemaster has issued a new Technical Bulletin (TB080) warning about the risks of applying suspension over thick coatings such as Raptor, galvanising or polyurethane finishes.


What the Cruisemaster bulletin says


The new Cruisemaster Technical Bulletin TB080 highlights a common issue: coatings or paints between the chassis surface and suspension mounts can compress or break down under load. This reduces bolt clamping force and can lead to joint movement or bolt loosening.
In some cases, this can cause premature suspension wear or even loss of warranty coverage if the installation instructions weren’t followed.

DIY Guide – Cruisemaster Suspension kits


Why coating thickness matters

  • Thick coatings (e.g. Raptor, galvanised zinc, heavy polyurethane) can be soft and compress under torque.
  • Once compressed, the bolt tension drops and allows micro-movement in the suspension mount.
  • Over time, this results in vibration, noise, or misalignment in your caravan’s suspension system.

How to prepare your chassis before installation


Cruisemaster recommends removing all coatings, paint and galvanic layers from the contact surface before fitting the suspension brackets.


The goal is to have bare metal-to-metal contact for full clamping force.
After installation, a corrosion protection spray or sealant can be applied around — but not between — the contact areas.

Explore our full range of Cruisemaster suspension kits


Recommended torque checks

Buildup overspray of raptor coating on suspension mounts cleaned using heatCruisemaster chassis coating suspension bulletin

  • Recheck bolt torque after the first 300 km of travel.
  • Recheck again after 1000 km or the first major trip.
    These checks ensure any minor settling or coating compression is corrected early, maintaining safe and reliable operation.

What this means for DIY caravan builders
If you’re building or upgrading your caravan, it’s easy to overlook surface coatings when fitting the suspension.
This update shows how crucial correct preparation is — even a thin Raptor or paint layer can impact the safety of your build.
By following Cruisemaster’s updated guidelines, you’ll protect both your investment and your warranty coverage.

Summary
Always install your suspension on clean, coating-free chassis surfaces.
Avoid thick coatings beneath mounts, recheck torque after initial travel, and keep a record of your installation.
It’s a small step that can prevent costly issues later on.

Images and content courtesy of Cruisemaster Australia.

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Caravan Air Conditioning Unit – Running Your Caravan AC Unit on Battery https://www.diycaravans.com.au/caravan-air-conditioning-unit-running-your-caravan-ac-unit-on-battery/ Mon, 15 Sep 2025 03:12:42 +0000 https://www.diycaravans.com.au/?p=63267 How to Run a Caravan Aircon on Battery | Off-Grid Caravan AC Guide Caravan Air Conditioning Unit On Battery Power More travellers want quiet cooling off-grid. This guide shows how a caravan aircon can run from batteries, what a realistic setup looks like, and how to avoid common mistakes. We keep it practical and Australia-ready. […]

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How to Run a Caravan Aircon on Battery | Off-Grid Caravan AC Guide

Caravan Air Conditioning Unit On Battery Power

More travellers want quiet cooling off-grid. This guide shows how a caravan aircon can run from batteries, what a realistic setup looks like, and how to avoid common mistakes. We keep it practical and Australia-ready.

Caravan aircon on battery – quick answer

Yes, a caravan AC unit can run on battery power. Still, you need the right battery size, the right inverter, and a sensible duty cycle. With a well-planned system the caravan aircon stays on for hours, and your batteries stay healthy.

How much power does a caravan aircon use?

Most rooftop units draw about 700–1,200 watts while running. Start-up can spike much higher. Because of that surge, your inverter must handle short bursts without tripping. Soft-start tech helps with this. To see current models, check our range of caravan air conditioning units.

Battery chemistry: AGM or Lithium?

AGM batteries are heavy and provide limited usable capacity. Lithium (LiFePO4) batteries are lighter, recharge faster and give more usable energy. For regular aircon use, lithium is the practical choice.

Inverter sizing for a caravan air conditioning unit

  • Pure sine inverter only.
  • 2,000–3,000 W continuous rating for most caravan AC unit models.
  • Look for strong surge specs or a dedicated soft-start module.
🚐
Caravan
Aircon
🔌
Pure Sine
Inverter
2,000–3,000 W
🔋
Lithium (LiFePO₄)
Battery Bank
200–1000 Ah
☀
Solar Array 600–1200 W
System at a glance: caravan air conditioning unit powered by a lithium battery via a pure sine inverter, with solar assisting recharge.

What is a Pure Sine Inverter?

A pure sine inverter is a type of inverter that produces power with the same smooth wave shape as household electricity. This means sensitive devices like laptops, fridges and especially a caravan air conditioning unit run safely and efficiently.

Cheaper inverters (called modified sine wave) create rougher output. Many appliances may buzz, run hotter, or even fail with this type. That’s why a pure sine inverter is strongly recommended for running your caravan AC unit off-grid.

Solar matters, yet batteries do the heavy lifting

Solar extends runtime and speeds recovery. However, clouds and shade reduce output quickly. Plan for night use and hot, still evenings without sun. Solar then becomes a helpful top-up, not the whole solution.

Caravan aircon on battery: Example off-grid setups

Setup Battery Bank Inverter Expected Runtime
Basic 200 Ah Lithium 2000 W ~1 hour
Mid-Range 400–600 Ah Lithium 3000 W 2–4 hours
Extended 800–1000 Ah Lithium 3000 W + Solar 6–8 hours

Try it yourself: Caravan Aircon Runtime Calculator

Enter your battery size, inverter rating and duty cycle to estimate how long your caravan air conditioning unit can run off-grid.

Duty cycle = Share of time the AC runs to hold temperature (e.g. 70% ≈ 42 minutes per hour).
Inverter efficiency = Efficiency of the inverter (typical range 88–92%).
Other DC losses = Power lost in cabling, fuses and connectors (usually 2–10%, 5% is a realistic default).

Caravan Aircon Runtime Calculator

Estimated runtime

Usable battery energy:
Avg AC power (with duty):
Approx DC current:
Load vs inverter:

💡 Ready for cooling? Browse our Caravan Aircon Units.

Assumptions: Lithium usable depth of discharge ≈ 90%, AGM ≈ 50%. Runtime is an estimate; ambient temperature, set-point, insulation and start-up surge will change results. Use a pure sine inverter.

Seven ways to stretch runtime

  1. Pre-cool your van while driving or on mains power.
  2. Use blinds and reflective window covers.
  3. Park in shade whenever possible.
  4. Install a soft-start module to reduce surge demand.
  5. Run the aircon in short bursts instead of all night.
  6. Keep filters clean for maximum airflow.
  7. Add solar panels to recharge during the day.

Cabling and protection

High current demands thick cables and solid terminations. Choose short runs, correct lugs, and quality fuses or breakers close to the battery. Poor wiring wastes power and creates heat. For safe operation, make sure all connections are solid and sized correctly.

What other travellers say

Many travellers share their own setups online. For example, in this Caravaners Forum discussion you can see how owners size batteries and inverters to keep a caravan aircon running off-grid.

Common mistakes with a caravan aircon off-grid

  • Using AGM batteries and expecting long runtime.
  • Under-sizing the inverter, causing tripping on start-up.
  • Relying on solar alone for night use.
  • Ignoring cable size and overheating connectors.
  • Running the aircon continuously and draining batteries flat.

Next steps

Check your current battery and inverter. Then decide on your target runtime. Finally match battery capacity, inverter rating, and solar to that goal. For cooling solutions, explore our full range of caravan air conditioning units.

Summary

A caravan air conditioning unit can run on battery power with the right plan. Choose lithium, size the inverter for surge, and add practical solar. With those steps your caravan AC unit delivers cooling off-grid, and your caravan aircon becomes a real comfort upgrade for Aussie travel.

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Major Update: Queensland Gas Certification Changes from July 2025 https://www.diycaravans.com.au/queensland-gas-compliance-certificate-changes-2025/ Thu, 12 Jun 2025 01:25:12 +0000 https://www.diycaravans.com.au/?p=50135 Starting 1 July 2025, Resources Safety & Health Queensland (RSHQ) will introduce electronic gas certificates (E-certificates), phasing out printed certificate books for gas system compliance in Queensland. This Queensland gas compliance certificate changes 2025 marks a major shift for all caravan builders, gas fitters, and vehicle registration processes involving gas systems. What’s Changing? Hardcopy certificate […]

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Starting 1 July 2025, Resources Safety & Health Queensland (RSHQ) will introduce electronic gas certificates (E-certificates), phasing out printed certificate books for gas system compliance in Queensland. This Queensland gas compliance certificate changes 2025 marks a major shift for all caravan builders, gas fitters, and vehicle registration processes involving gas systems.


What’s Changing?

Hardcopy certificate books will be replaced with free digital PDF documents accessible via the RSHQ Portal, including:

  • Gas system compliance certificates
  • Defect notices
  • Vehicle/vessel gas inspection certificates

These documents will be emailed to the licence holder, who can then forward them to customers or relevant parties.

Transition Period

  • You may continue using existing hardcopy books until 1 January 2026.
  • After that, only E-certificates will be valid.
  • No refunds will be provided for unused printed books or compliance plates. Manage your stock accordingly.

What Installers Must Do

When completing a gas installation, the installer must:

  • Provide the customer with a copy of the E-certificate (email or printed)
  • Attach or update the gas compliance plate on the caravan or vehicle
  • If connected to a fuel gas network, submit a copy to the system operator within 5 business days
  • Retain a copy for at least 3 years

Registering a Caravan in Queensland

To register a gas-equipped caravan, the Department of Transport and Main Roads (TMR) still requires proof of gas compliance.
As they don’t have access to the RSHQ system:

  • You must provide either a printed certificate or
  • The certificate number at the time of registration

Additional Information

  • All licensed gas workers have received 10 free E-certificates
  • Bundles of 50 E-certificates are available for purchase
  • The Queensland Government is reviewing the requirement for physical compliance plates

Learn more about the Queensland gas compliance certificate changes 2025 and view sample certificates on the official site:


👉 RSHQ – Gas Certificates & E-Certificate Requirements


More Gas Compliance here:

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Why Thermo-Lite Composite Boards Are a Game Changer for Caravan and Boat Builders https://www.diycaravans.com.au/why-thermo-lite-composite-boards-are-a-game-changer-for-caravan-and-boat-builders/ Thu, 03 Apr 2025 04:07:32 +0000 https://www.diycaravans.com.au/?p=48925 Why Thermo-Lite Composite Boards Are a Game Changer for Caravan and Boat Builders If you’re building or renovating a caravan or boat, choosing the right materials is critical. Thermo-Lite composite boards offer an unbeatable combination of strength, lightweight construction, and rot-proof performance—making them ideal for DIY caravan and marine projects.   Meet the Thermo-Lite Composite […]

The post Why Thermo-Lite Composite Boards Are a Game Changer for Caravan and Boat Builders appeared first on DIY Caravans.

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Why Thermo-Lite Composite Boards Are a Game Changer for Caravan and Boat Builders

If you’re building or renovating a caravan or boat, choosing the right materials is critical. Thermo-Lite composite boards offer an unbeatable combination of strength, lightweight construction, and rot-proof performance—making them ideal for DIY caravan and marine projects.

 

Meet the Thermo-Lite Composite Board Range

Common Applications in DIY Projects

 

For Caravan Builders

  • Floors: Replace timber floors with waterproof Thermo-Lite panels and reduce your vehicle’s weight.
  • Walls & Partitions: Improve insulation and long-term durability with panels that won’t warp or rot.
  • Cabinetry: Use Tough Lite boards to build lightweight furniture that lasts.
  • Wet Areas: Perfect for bathrooms and kitchens—no swelling, no mould, and no maintenance.
 

For Boat Builders

  • Decking: Install a new rot-free deck that can be glassed or painted directly.
  • Transoms: Use Supreme boards to reinforce or rebuild transoms for outboard engines.
  • Cabin Fit-outs: Lightweight and water-resistant for bunks, benches, and interiors.
 

Thermo-Lite vs Traditional Plywood

  • Rot-proof: Will never absorb water or decay over time.
  • Lightweight: Up to 30% lighter than marine plywood—perfect for towing and fuel economy.
  • Strong: Reinforced with fiberglass and rated for structural use.
  • Easy to use: Cut, screw, and bond like traditional materials. Works with all standard adhesives and resins.
  • Zero maintenance: No sealing, no rot, and no swelling—install and forget.
 

Why Choose Thermo-Lite from DIY Caravans?

At diycaravans.com.au, we stock the full Thermo-Lite range with technical specs and guides to help you choose the right board for your project. Whether you’re tackling a caravan refit or a boat restoration, these composite panels will give you a solid, long-lasting foundation without the weight or worry of wood.

Explore the range today:

Have questions? Reach out anytime—we’re happy to help you get the right material for your DIY success.

The post Why Thermo-Lite Composite Boards Are a Game Changer for Caravan and Boat Builders appeared first on DIY Caravans.

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Houghton Belaire Caravan Air Conditioners – Which Model is Right for You? https://www.diycaravans.com.au/houghton-belaire-caravan-air-conditioners-which-model-is-right-for-you/ Thu, 20 Feb 2025 02:47:28 +0000 https://www.diycaravans.com.au/?p=48223 Introduction Houghton Belaire Caravan Air Conditioners – Which Model is Right for You? When traveling in Australia, a reliable air conditioning system is essential to keep your caravan comfortable, no matter how extreme the climate. Houghton Belaire air conditioners are among the top choices for caravan and RV owners due to their efficiency, durability, and […]

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Introduction Houghton Belaire Caravan Air Conditioners – Which Model is Right for You?

When traveling in Australia, a reliable air conditioning system is essential to keep your caravan comfortable, no matter how extreme the climate. Houghton Belaire air conditioners are among the top choices for caravan and RV owners due to their efficiency, durability, and quiet operation.

But with several models available, how do you choose the right one? In this guide, we’ll compare the Houghton Belaire HB2400 (DUB & Rooftop), HB2800 (Standard & Inverter), HB3400, HB3500, and HB3600, highlighting their key features, pros and cons, and which type of traveler they best suit.


1. Why Choose a Houghton Belaire Air Conditioner?

Before we compare the models, here are the key benefits of Houghton Belaire caravan air conditioners:

Energy Efficiency ✔ – Designed for low power consumption, ideal for off-grid use.
Compact & Lightweight ✔ – Optimized for caravans, campervans, and motorhomes.
Quiet Operation ✔ – Less noise compared to traditional AC units.
Powerful Cooling & Heating ✔ – Designed for Australian conditions, providing comfort in summer and winter.
Inverter Models Available ✔ – More energy-efficient operation with variable-speed compressors.


2. Comparing the Houghton Belaire Caravan Air Conditioners Models

Aircons Houghton Belaire HB compare
ModelTypeCooling CapacityHeating CapacityPower Draw (Cooling/Heating)WeightBest for
HB2400 DUB (Under-bench)Under-bench2.4kW2.0kW4.3A / 4.1A30kgSmall caravans, spot cooling, compact installs
HB2400 RooftopRooftop2.4kW2.0kW4.3A / 4.1A31kgSmall caravans & pop-tops needing a rooftop unit
HB2800 StandardRooftop2.8kW2.4kW5.2A / 4.8A35kgMedium caravans (up to 5.5m)
HB2800 InverterRooftop (Inverter)2.8kW2.4kW3.6A / 3.4A35kgMore efficient cooling for off-grid use
HB3400Rooftop3.4kW2.7kW6.3A / 5.8A38kgLarge caravans, hot climates
HB3500Rooftop3.5kW3.0kW7.2A / 6.5A39kgExtra-large caravans (over 6.5m), extreme heat
HB3600 InverterRooftop (Inverter)3.6kW3.0kW5.2A / 4.8A38kgHigh performance with inverter efficiency

3. Which Houghton Belaire Caravan Air Conditioners Model Should You Choose?

Belaire-HB2800-Air-Conditioner-Roof-

For Small Caravans & Campers (Under 5m)

Best choice: Houghton Belaire HB2400 DUB or HB2400 Rooftop
If you need a compact air conditioner, the HB2400 is a great solution. It’s available as an under-bench unit (DUB) or a rooftop version.

✅ Pros:
✔ DUB version: Saves rooftop space (fits under seats or benches)
✔ Rooftop version: Traditional install for small caravans
✔ Low power consumption – great for off-grid use
✔ Lightweight at 30-31kg

❌ Cons:
✘ Lower cooling power, not ideal for very hot climates
DUB version requires ducting for airflow


For Mid-Sized Caravans (5m – 6m)

Best choice: Houghton Belaire HB2800 (Standard or Inverter)
The HB2800 is designed for mid-sized caravans, and also you can choose between the standard version or the inverter model, which is more energy-efficient.

✅ Pros:
✔ More powerful than HB2400
✔ Quiet operation
✔ Inverter model has variable speed operation for better energy efficiency

❌ Cons:
Standard model uses more power than the inverter
✘ May struggle in extreme heat (northern Australia)


For Large Caravans & Hot Climates (6m – 7m)

Best choice: Houghton Belaire HB3400
With 3.4kW cooling capacity, the HB3400 is ideal for larger spaces and warm climates.

✅ Pros:
✔ High cooling and heating power
✔ Reliable for longer road trips & warm regions
✔ Works well with solar power setups

❌ Cons:
✘ Heavier than smaller models (38kg)
✘ Higher power draw


For Extra-Large Caravans & Extreme Heat (Over 7m)

Best choice: Houghton Belaire HB3500
The HB3500 is the most powerful model in the standard range, also perfect for off-grid setups and extreme conditions.

✅ Pros:
✔ Highest cooling capacity (3.5kW)
✔ Best for full-time travelers in hot regions
✔ Reliable in desert and tropical climates

❌ Cons:
✘ Heaviest and largest unit
✘ Higher power draw – requires a good power system


For Maximum Efficiency & Off-Grid Use

Best choice: Houghton Belaire HB3600 Inverter
The HB3600 is the most energy-efficient rooftop unit, so offering powerful cooling with an inverter compressor.

✅ Pros:
✔ Uses less power than standard models
✔ Best efficiency for off-grid setups
✔ High cooling power (3.6kW)

❌ Cons:
✘ Slightly more expensive than non-inverter models


4. Important Factors When Choosing a Houghton Belaire Caravan Air Conditioners

Aircons Houghton Belaire HB technical
  • Caravan size & insulation – A well-insulated caravan needs less cooling power.
  • Power availability – If running off-grid, choose a model with lower power draw or an inverter.
  • Climate & travel destinations – Also hot regions require higher cooling capacity.
  • Weight & roof space – Ensure your caravan can support the aircon’s weight.

5. Conclusion: Which One is Best for You?

🔗 Check out all Houghton Belaire models here:
👉 www.diycaravans.com.au/product-category/appliances/caravan-aircon-units/

💡 Need help choosing the right model? Contact us today! We’re happy to assist with expert advice.


Final Thoughts

Houghton Belaire Caravan Air Conditioners

Houghton Belaire air conditioners offer a reliable and efficient cooling solution for all types of caravans. Whether you’re a weekend camper or a full-time traveler, choosing the right model ensures a comfortable and stress-free journey.

Also here more informations: Click Here

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