A Composite Panel Kit – XPS core

This DIY Composite Panel Kit provides high quality one-piece panels used by many high end caravan and motor-home manufacturers. Skins and cores are sourced from the highest quality European suppliers. Special wholesale terms for DIY customers.

A typical kit consists of the following components:

  • LHS wall panel and RHS wall panels
  • Roof panel
  • Front wall panel(s) and rear wall panel
  • Floor panel
  • Optional – Internal wall panels (eg bathroom)

Panel Kit prices are based on the total m2 required. If you would like a quote for your kit click here to send us a brief project summary and product requirements and we will discuss the best options available to you and provide you with a custom quote.

Panel Kits can be delivered to most States of Australia. See below for more technical info for the Composite Panels.

Description

DIY insulated panels deliver significant benefits over conventional systems for customers:

Exceptional strength

  • High performance skins and cores for optimal panel performance
  • Reduced need for frames
  • Excellent impact resistance to minimise damage and maintain appearance

Lightweight

  • Lower weight ratios for easier towing and better fuel economy
  • Improved RV performance

Premium Insulation

  • Thermal (heat)
  • Acoustic (sound)
  • Superior energy efficiency

Advanced Water and Moisture Resistance

  • Rot proof skins and core
  • One piece panels
  • Reduced potential for water ingress

Enhanced Weather Resistance

  • Reduced fade effect of UV light
  • Hail resistant

Chemical Resistance

  • Minimal impact from salt and other corrosives

Scratch Resistance

Outstanding Appearance

  • Attractive
  • Easy to clean
  • Choice of finishes

Technical Details:

1.Wall Panels

Core

  • High strength 300 Kpa + Extruded Polystyrene (XPS) core
  • Quality Core manufactured in Germany
  • Excellent Nominal Thermal Conductivity of 0.034 W/(m-K)

Skins

  • 1.6mm Internal skin (Gloss White)
  • 1.6mm External skin (Gloss White)

Additional Options

  • 2.0mm External skin (Gloss White) – for an even better appearance
  • 1.6mm Internal Skin with a Satin White Finish
  • Upgrade external skin colour to Silver Light or Silver Dark

2.Roof Panels

Core

  • High strength 400 Kpa + Extruded Polystyrene (XPS) core
  • Quality Core manufactured in Germany
  • Excellent Nominal Thermal Conductivity of 0.034 W/(m-K)

Skins

  • 1.6mm Internal skin (Gloss White)
  • 1.6mm External skin (Gloss White)

Additional Options

  • 2.0mm External skin (Gloss White) – for an even better appearance
  • 1.6mm Internal Skin with a Satin White Finish
  • Upgrade external skin colour to Silver Light or Silver Dark

3. Floor Panels

This Poly Floor is an advanced one-piece seamless caravan and RV flooring solution that is up to 40% lighter than standard 12mm plywood yet much tougher, allowing manufacturers to build lighter and stronger caravans.

  • Thickness is 17mm
  • Black colour finish
  • Strength testing was carried out over 900 x 450 grid pattern and compared with traditional 12mm ply floor

By incorporating this Poly Floor with its Advanced Composite Structure, DIY customers can enjoy unprecedented benefits of high end mnanufacturers and build a more innovative caravan or RV:

  •     Up to 40% lighter than standard plywood
  •     Will endure the toughest, hottest and wettest on and off-road conditions
  •     Quick and easy installation
  •     Improved durability increasing van resale value
  •     Fully water-resistant, rust and rot-proof
  •     Impact resistant
  •     Will never delaminate
  •     Seamless, one-piece construction

4. Options and Insertions

To design your panel kit specifically for your project you may want to consider:

  • White high density PVC foam insertions can be included to add strength to the panel
    • eg for an AC unit on the roof
    • eg on the hinge side of the entrance door
    • eg around the perimeter of the cnc cut panel
  • Channels can be cut in the core for wiring or plumbing requirements

Need more information on this product prior to purchase? Fill out our Contact Form and include a brief project summary and product requirements and we will discuss the best option available to you.